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PSCW1000
Also available with PIR composition



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FEATURES

PSCW1000 wall cladding system is a structural element for the side (wall) coverage of buildings. It is composed of two steel sheets separated by a core of polyurethane foam. The PSCW1000 system is easy and fast to install and offers high thermal and water insulation.

The PSCW1000 wall panels are available with insulation thickness from 30mm to 100mm and in 6 different designs which may be combined to offer a superior aesthetic and functional walling result.

All insulation thicknesses are available with concealed fixation (the screw is not visible) at no extra charge.

While panels are usually produced with pre-painted galvanized steel sheets they can also be produced using aluminium or stainless steel sheets. For special requests please contact us.

Panels are available in lengths from 0,50 to 15 meters. Longer lengths may be considered upon request.

PSCW1000 brochure

APPLICATIONS

The PSCW1000 wall cladding system can be used in numerous applications such metal buildings, sports facilities, partitions, food processing areas, bungalows, mobile homes and many other constructions.

DIMENSIONS & WEIGHT

Zoom Weight:

PUR thickness (mm) A 30 40 50 60 80 100
Weight kg/m2 (steel sheet 0.50mm) 9.80 10.20 10.60 11.00 11.80 12.60
Weight kg/m2 (aluminium sheet 0.50mm) 4.10 4.50 4.90 5.30 6.10 6.90

Dimension tolerance:

Length L ≤ 3m ±5mm
L > 3m ±10mm
Width ±2mm
Thickness D ≤ 100mm ±2mm
D ≥ 100mm ±2%

Polyurethane specifications:

Density 40 ± 2 Kg/m3
Closed cell ratio 95%

Available lengths:

Available lengths from 0.50 up to 15 meters.

LOAD TABLE

PSW1000 (WALL PANEL) SINGLE SPAN SUPPORT MULTIPLE SPAN SUPPORT
PERMISSIBLE LOADS in da N/m2 PERMISSIBLE LOADS in da N/m2
60 80 100 120 150 60 80 100 120 150
30 0,5 2,90 2,65 2,50 2,30 2,10 3,40 3,20 2,80 2,60 2,54
40 0,5 3,40 3,10 2,80 2,60 2,40 4,10 3,70 3,40 3,15 2,85
50 0,5 3,90 3,60 3,40 3,10 2,80 4,70 4,20 3,70 3,45 3,20
60 0,5 4,50 4,10 3,70 3,30 2,95 5,30 4,70 4,30 3,95 3,60
80 0,5 5,10 5,55 4,15 3,85 3,50 6,05 5,55 5,10 4,80 4,50
100 0,5 5,60 5,05 4,65 4,35 4,10 6,55 6,05 5,60 5,30 5,10
L/200

CORRUGATIONS

PSCW1000 is available with 6 different corrugations. All of them can be installed horizontally or vertically.

The assembly points of all six designs are compatible with each other, making it possible to combine them.

SURFACE

Steel specifications (EN 10327 / EN 10142 / EN 10143)

Quality DX51D
Width 1.250mm / 1.080mm
Thickness 0.40mm – 0.75mm
Zinc coating 100-275 gr/m2
Tensile strength EN 10142

Coating specifications (SP)

Top coat 20 mic.
Primer 5 mic.
Back coat 7 mic.
Gloss 32

PVC coating specifications

In most food processing and storage areas, the use of PVC coated panels is obligatory. Panelco offers two different PVC colors (RAL9002 & RAL9010) with 130mic of coating thickness. Both colors are certified and suitable for use in storage and food processing areas in accordance with all European standards and regulations. (78/142/CEE, 80/766/CEE, 82/711/CEE, 85/572/CEE, 90/128/CEE, 92/39/CEE).

For special coatings such as PVDF and HD, please contact us.

WATERPROOFING & FIXING MATERIALS

For the proper installation of all wall panels, we offer a wide range of fixing materials such as self drilling screws and washers. There are also special waterproofing materials available, suitable for highly humid areas (sealant tapes, foam inserts).

We recommend 2 screws / m2.

For screws with higher drilling capacity please contact us.

Panel thickness (mm) Screw type Drilling capacity
30 6.3 x 50mm 8mm
40 6.3 x 60mm 8mm
50 6.3 x 70mm 8mm
60 6.3 x 80mm 8mm
80 6.3 x 100mm 8mm
100 6.3 x 120mm 8mm

FLASHINGS

After installing the panels, customized flashings are necessary in order to waterproof and decorate the construction.

Since every construction has its own needs and finishing details, please get in touch with our technical department in order to customize and apply the flashing details best suited to your needs.

PERFORMANCE

Thermal conductivity (k)

    Notes:
  • Blowing agent is pentane
  • Thermal resistance of panel is R=1.20 (m2K/W) per 25.4mm thickness
  • Thermal permeability of panel is k=1/R (W/m2K)
  • Thermal conductivity of polyurethane foam (m): 0.021 ±0.001 (W/mK)

Panel thickness (k) in W/m2K
30 0.70
40 0.53
50 0.42
60 0.35
80 0.26
100 0.21

Sound insulation:

All roof panels have a single weighted sound insulation value of Rw=25dB.

Reaction to fire:

B3 or PIR

ENVIRONMENT

The wall covering system PSCW1000 is produced with environmental friendly materials (CFC free), is not considered harmful and is fully recyclable.

PACKING & TRANSPORT

Baling

The baling of wall panels is fully automated. It is made during the production process and includes placing polystyrene spacers below each bundle and wrapping it with special protection film.

For exports and overseas transport, special baling is available for better protection of the products.

The number of products in each bundle depends on the thickness of the panels and the mode of transport:

Panel thickness 30 40 50 60 80 100
Greece/Cyprus baling (pcs/bundle) 24 18 14 12 9 7
TIR & Container baling (pcs/bundle) 21 24 20 16 12 10

Transport

Transport is usually made on 12-13.5m long open platform trucks.If special transport in containers, loose cargo or close TIR trucks is needed, please contact us.

Unloading at sole responsibility of the buyer.

HANDLING & INSTALLATION GUIDE

NOTE:

The information shown contains suggestions or guidelines and is not intended to cover all applications or building requirements. It is the responsibility of the designer/installer to ensure that this information meets particular building conditions and/or code requirements. It is also the responsibility of the installer to ensure that all safety requirements are taken.

GENERAL HANDLING

When handling metal panels, care should be taken to protect the finish from scratching or abrasion. Dragging panels across one another will unnecessarily increase the risk of scratching. Individual panels should be carried vertical to the ground by grasping the edge of the panel.

STORAGE AND PROTECTION

Bundled material should be kept dry and above ground. Material should be tarped (not with plastic) or protected from weather conditions by other means. Allow for proper air circulation to prevent moisture buildup under tarp.

Keep bundles slightly inclined to allow for moisture runoff. If the panels become wet, all panels should be removed from bundles and individually dried. Prolonged storage of panels is not recommended. If conditions do not permit immediate installation, extra care should be taken to protect sheets from condensation, developing white/red rust or watermarks.

MECHANICAL HANDLING

A forklift or crane can be used to handle unopened bundles up to 8m in length. For forklift unloading, forks should be spread to maximum width and placed at center line weight distribution of bundle. For crane unloading, a spreader bar should be used to evenly distribute the weight of the bundle. Cable supports or chains will cause damage to the panels and should not be used. Heavy duty straps are recommended.

PANEL INSPECTION

All bundles of panels should be inspected upon delivery from Panelco SA (number of panels, panel condition etc).

FIELD CUTTING

Some field cutting and fitting of panels is to be expected by the installer and minor field corrections are a part of normal installation work. Always cut one panel at a time. For small cuts, hand-held electrical saws are recommended. For best cutting results a panel ribbon saw is recommended. Cutting of panels and driving of fasteners will create metal shavings. These metal shavings must be swept or removed from the panel surface. Failure to do so will cause rust stains on the panel surface.

FASTENING DETAILS

The use of proper fasteners and installation procedures is an important factor in the appearance and performance of the panel system. Roofing and siding may be installed using fasteners with weather seal washers.


 
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